2022年1月23日星期日

Application of electric chain hoist in aluminum alloy bridge production line

 Abstract: Briefly introduce the application of 500kg electric chain hoist in the aluminum alloy bridge production line. It is equipped with an I-beam structure to make a monorail crane. Based on the electric chain hoist standard, it is equipped with a travel limit switch and a remote control at the front and rear, so that it will stop automatically when running back and forth to the standard distance. The application of the remote control is convenient for customers to realize wireless remote control at a long distance, which is convenient and easy to operate.

The use of electric chain hoist in a project in the Philippines

This case is an order for a chain hoist from a Philippine machinery factory, which will provide services for the aluminum alloy bridge production line. Aluminum alloy bridge has the characteristics of simple structure, novel style, large load, light weight, corrosion resistance, long service life, convenient installation, clean and beautiful, no damage to cables, etc., in coastal salt spray areas, high humidity and corrosion resistance In the environment, it can show its unique anti-corrosion performance. The customer uses a 500Kg electric chain hoist as the monorail hoisting mechanism, in conjunction with the remote control and the travel limit switch, which increases the degree of participation in automation and leaves a good foundation for the improvement of the subsequent project plan.

Electric Chain Hoist

Philippine customers’ requirements for chain hoists

  1. The hoisting weight of the whole bridge frame does not exceed 500kg, and 500kg hoist can be used;
  2. It is necessary to bring an electric trolley to walk, and the walking speed does not need to be too fast to meet the general requirements for smooth operation;
  3. The whole needs to be suspended above the bridge production line to realize the easy movement of the bridge;
  4. There are air ducts on both sides of the operating range to block, and it can be automatically stopped when the air duct is in position;
  5. Operators sometimes need to pack equipment in the next post, which can realize remote control and the range does not exceed 10m;

Design Ideas of Electric Chain Hoist

According to the requirements provided by the customer, we recommended the monorail hoisting scheme, which is to erect an I-beam above the production line to achieve full coverage in the work area. Install a 500kg electric trolley-operated electric chain hoist on the I-beam. Because there are air ducts at the front and rear, we are worried that the hoist will run into it in the past, so we installed the travel limit switch at both ends. When it runs to the top, the travel limit is automatically stopped, which effectively controls the operation of the hoist trolley to ensure The normal use of the air duct. And because the customer needs to operate the hoist at a long distance, we use the remote control. The effective control distance of the remote control is 50m-100m, so the distance of 10m is no problem.

Electric chain hoist design drawing

Install electric chain hoist

After the materials arrive at the factory in the Philippines, the installers will assemble the scaffolding on site according to the site conditions, equip the installation devices, and perform on-site construction. Because the monorail crane structure is adopted, both ends of the I-beam are fixed on the wall, so it is necessary to install corresponding flanges at both ends. After the steel structure is installed, the electric chain hoist is installed, and then the whole machine is debugged.

The benefits of using electric chain hoist in production line

The application of the running electric chain hoist in the bridge production line can effectively improve the work efficiency, so that the original working condition of two personnel lifting manually can now be completed by one hoist, which not only makes the field equipment simple, Convenient, and the entire site is orderly and tidy. Reduce the overall work intensity, but also reduce the cost of the entire workshop.

The application of electric chain hoist in industrial production is increasing. This article briefly introduces the application of electric chain hoist in the aluminum alloy bridge production line. The monorail crane using electric chain hoist as the lifting mechanism can effectively reduce labor costs and contribute to the change of the on-site working environment. When the remote control is remotely controllable, it greatly reduces the back and forth of on-site operators. Running provides a guarantee for a good and orderly production and life in the workshop.

How to customize electric chain hoist in Philippines

We are a crane manufacturer located in China, providing crane customization services to global crane customers. If you want to customize a electric chain hoist, you can leave a message on the website or email, tell us the following information, and our sales manager will contact you:

  • The Lifting capacity, lifting height;
  • The voltage or power supply (single phase or 3-phase hoist);
  • The suspension (hook, geared trolley, motorized trolley);
  • The control types;
  • The duty cycle, hoist speed, trolley speed, and beam size;
  • The application, what materials to be lifted.

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